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Dispersing Equipment

Your Professional Dispersing Equipment Supplier!

 

Wuxi Transocean International Trading Co., Ltd. have been devoted to the R&D, manufacturing and sales of dosing systems, industrial mixing equipment, grinding equipment, filtration equipment and packaging equipment for more than ten years. We have two professional factories in Wuxi city and Jiangyin city, specializing in the R&D and manufacturing of related products, and have established friendly and cooperative relations with many domestic supporting product manufacturers. We mainly provide production equipment, packaging equipment such as dosing systems, grinding mills, high speed dispersers, mixers, homogenizers, filters, filling machines, and upstream and downstream supporting equipment, accessories and raw materials.

 

 
Why Choose Us

Professional Certification

We have passed the SGS China Supplier Audit, and our products have obtained CE certification, ensuring compliance with international quality and safety standards.

Wide Range of Applications

Our equipment is widely used in coatings, inks, dyes, adhesives, new energy batteries, agrochemicals, household chemicals, petrochemicals, and food industries—meeting diverse industrial production needs.

Professional Team

We have an experienced and technically sound R&D team, staffed by skilled industrial workers, equipped with comprehensive processing equipment, and supported by a professional international sales and service team that provides extensive technical support and operational assistance.

High-Quality Service

We provide professional pre-sales consulting to tailor optimal solutions for our customers. We track order fulfillment progress throughout the entire process to ensure timely and efficient delivery. We offer lifetime after-sales service and guarantee a 24-hour response to customer inquiries, ensuring prompt processing of customer needs.

 

 

Specification

 

Model

FLZ-200

FLZ-400

FLZ-600

FLZ-1000

Main motor power(KW)

7.5

15

22

30

Main shaft speed(r.p.m.)

100-1400

100-1400

100-1400

100-1400

Speed control mode

By inverter

Dispersing disc dia.(mm)

200

300

350

400

Tank volume(L)

200

400

600

1000

Lifting stroke(mm)

900

900

1200

1200

Vacuum(MPa)

Max. -0.08

 

 
Benefits of Dispersing Equipment
 
01/

Rapid Mixing
Dispersing equipment can achieve exceptionally fast mixing and dispersion times owing to their high-velocity rotation. Tip speeds of 5000 rpm or more ensure swift homogenization even for difficult ingredients.

02/

Adaptable Performance
Dispersing equipment are highly versatile across industries ranging from food to pharmaceuticals. Their adjustable design allows the effective processing of diverse materials and viscosities.

03/

Uniform Particle Distribution
Dispersing equipment is excellent for breaking apart and evenly distributing particles in liquids. The intense shear minimizes lumps and inconsistencies, ensuring reliable product quality.

04/

Cost-Effective Operation
Dispersing equipment utilize energy efficiently to minimize processing requirements. Shorter dispersion times coupled with durable parts can provide significant cost savings.

05/

Enhanced Consistency
Dispersing equipment manufacturers in India integrate advanced dispersers and incorporate control systems for precisely monitoring key parameters. This enables automated operation for consistent particle size and dispersion quality.

06/

Flexible Scale-Up
Dispersing equipment is available in a wide range of sizes to match different batch requirements. Larger units maintain tip speed for efficient scale-up.

 

Our Best-Selling Dispersing Equipment Types

 

Single Shaft High Speed Disperser

Single Shaft High Speed Disperser is designed for efficient dispersion of high-viscosity materials. These include an automated hydraulic lift system with 180° rotation, ensuring smooth and flexible operations. They have an explosion-proof design for safe use in volatile or flammable environments. Their corrosion-resistant construction prevents rust, material degradation and contamination.

Biaxial High Speed Disperser

The biaxial high speed disperser has two blades on its corners that perfectly grind, the shaft rotates which ensures the movement of the mixer and the materials are blended properly. It is comparatively better than the single-shaft mixer because it makes the work done more efficiently and faster, they have a good working principle and is maintained perfectly with the paddles and shaft and it rotates to mix the materials.

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Key Components of Dispersing Equipment
 

Motor: The motor supplies the rotational energy needed to spin the impeller at incredible speeds, often exceeding 10,000 revolutions per minute (RPM). The motor's horsepower and torque determine the dispersing equipment's capabilities and its ability to handle various viscosities.

 

Shaft: The shaft is a vital link between the motor and the impeller. It's responsible for transmitting the rotational force generated by the motor to the impeller, ensuring a smooth and efficient transfer of energy. The shaft's material and design are crucial for durability and stability, especially under high-speed operation.

 

Impeller: The impeller is a specially designed blade, usually with serrated edges or teeth, that creates the intense shear forces responsible for breaking down and dispersing solid particles. The size, shape, and material of the impeller are carefully selected based on the intended application and the properties of the materials being mixed.

 

Vessel: Think of this as the mixing bowl, but on an industrial scale. The vessel is the container that holds the mixture during the dispersion process. It's typically made of durable materials like stainless steel to withstand the high speeds and pressures involved. The vessel's size and design can vary depending on the batch size and viscosity of the mixture.

 

Mounting System: This ensures that the dispersing equipment is securely attached to the vessel or a stand, preventing vibrations and ensuring stability during operation. The mounting system may include clamps, brackets, or other mechanisms designed to withstand the forces generated by the high-speed impeller.

 

Basic Principles of Dispersing Equipment

 

A dispersing equipment works on the principle of energy transfer. A disc-type blade is mounted at the bottom end of the mixing shaft and rotated at a relatively high tip speed. Tip speed is the speed at the outer tip or edge of the rotating disc.
The solids and liquids are drawn into the rotating disc by the suction it creates. This suction usually results in a visible whirlpool from the top of the mixture down to the top of the disc. A similar whirlpool is created below the disc, extending from the bottom of the tank to the underside of the disc.
When the solids/liquid mixture enters the vortices and is sucked into the high-speed disc, the energy (horsepower used to drive the disc) is instantaneously transferred from the disc to the mixture. This intensely focused energy transfer creates tremendous, instantaneous velocity changes in the mixture as it progressively contacts the disc. As each layer contacts the disc, it is instantaneously accelerated from the slow-moving vortex into the high speed of the disc and projected outward away from the disc and toward the wall of the tank.

 

 

Applications of Dispersing Equipment

 

 

 
Coatings Industry:

In the coatings industry, dispersing equipment is essential for dispersing pigments, fillers, and additives into liquid binders to produce paints, inks, and coatings. They facilitate the uniform dispersion of particles, enhancing color intensity, opacity, and durability of coatings.

 
Chemical Industry:

In the chemical industry, dispersing equipment is crucial for dispersing pigments, fillers, and additives into solvent or resin solutions to produce paints, coatings, and adhesives. They ensure uniform distribution of components, leading to consistent product quality and enhanced performance.

 
Pharmaceutical Industry:

In pharmaceutical manufacturing, dispersing equipments play a vital role in blending active pharmaceutical ingredients (APIs), excipients, and other additives to produce formulations such as tablets, capsules, and topical creams. These dispersers ensure homogenous mixing of ingredients, facilitating accurate dosing and uniform drug release.

 
Food Industry:

In the food industry, dispersing equipment is employed for various applications such as emulsification, homogenization, and blending of ingredients. They are utilized in the production of sauces, dressings, beverages, and dairy products to achieve smooth textures and uniform dispersion of ingredients.

 

 

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Our Services

1.Free original/ electronic documents for consignee's custom clearance and picking up cargo.
2.Free professional operation instruction and guidance for the ordered equipment online.
3.Free after-sales service online within 24 working hours after receipt of customer's request.
4.Spare parts at favorable price all through the service life of our products.
5.Special service upon customers' request.

 

 

Packaging and Shipping

 

 

Packaging

Wooden boxes or wooden pallets

Transportation methods

Road transport, rail transport, sea transport, air transport

 

 

Video

 

 

 

 

Our Certificate

 

 

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FAQ

 

 

Q: What is a dispersing equipment?

A: A dispersing equipment is an industrial machine used to mix, blend, and disperse materials into liquids. It operates with a high-speed rotating blade that breaks down solid particles to create a smooth, uniform mixture. Dispersing equipment are commonly used in industries like paints, coatings, adhesives, chemicals, and food production.

Q: How does a dispersing equipment work?

A: Dispersing equipment works by using a rotating blade to generate high shear forces, which break down solid particles and distribute them evenly throughout a liquid. As the blade rotates, it creates turbulence, pulling materials from the top to the bottom of the tank, ensuring a consistent and homogeneous mixture.

Q: What is your minimum order quantity, can you send me samples?

A: Our Min. OQ is 1 set.As our productsare machines, it's hard to provide samples.Instead,we would provideour catalog and you are also to visit our factories.

Q: What certificates are available for your products?

A: CE and SGS certificates.

Q: How about the finish of the surface of your machines?

A: Carbon steel parts of our machines are primed and coated with heavy anti-corrosion paint, surface of stainless steel parts are polished, and electric cabinets as well as control panels are coated with powder coatings. Color or the paints can be customized.

We're well-known as one of the leading dispersing equipment manufacturers and suppliers in China. Please feel free to buy high quality dispersing equipment at competitive price from our factory. Contact us for customized service.Dosing System For Powders, Self Cleaning Paint Filter