Kneader Mixer
Your Professional Kneader Mixer Supplier!
Wuxi Transocean International Trading Co., Ltd. have been devoted to the R&D, manufacturing and sales of dosing systems, industrial mixing equipment, grinding equipment, filtration equipment and packaging equipment for more than ten years. We have two professional factories in Wuxi city and Jiangyin city, specializing in the R&D and manufacturing of related products, and have established friendly and cooperative relations with many domestic supporting product manufacturers. We mainly provide production equipment, packaging equipment such as dosing systems, grinding mills, high speed dispersers, mixers, homogenizers, filters, filling machines, and upstream and downstream supporting equipment, accessories and raw materials.
Why Choose Us
Professional Certification
We have passed the SGS China Supplier Audit, and our products have obtained CE certification, ensuring compliance with international quality and safety standards.
Wide Range of Applications
Our equipment is widely used in coatings, inks, dyes, adhesives, new energy batteries, agrochemicals, household chemicals, petrochemicals, and food industries—meeting diverse industrial production needs.
Professional Team
We have an experienced and technically sound R&D team, staffed by skilled industrial workers, equipped with comprehensive processing equipment, and supported by a professional international sales and service team that provides extensive technical support and operational assistance.
High-Quality Service
We provide professional pre-sales consulting to tailor optimal solutions for our customers. We track order fulfillment progress throughout the entire process to ensure timely and efficient delivery. We offer lifetime after-sales service and guarantee a 24-hour response to customer inquiries, ensuring prompt processing of customer needs.
Specification
|
Model |
Trough volume (L) |
Working volume (L) |
Kneading power (KW) |
Discharge mode |
Heat exchange mode |
|
KS-50 |
50 |
30 |
2.2 ～ 4 |
By hydraulic lift dump system |
Electric heating, steam heating, circulating hot oil heating, circulating water cooling |
|
KS-100 |
100 |
60 |
3 ～ 5.5 |
||
|
KS-200 |
200 |
120 |
5.5 ～ 7.5 |
||
|
KS-300 |
300 |
180 |
7.5 ～ 11 |
By bottom valve or hydraulic lift dump system or screw unloading system |
|
|
KS-600 |
600 |
360 |
11～18.5 |
||
|
KS-1000 |
1000 |
600 |
18.5 ～ 30 |
||
|
KS-1500 |
1500 |
900 |
22～37 |
||
|
KS-2000 |
2000 |
1200 |
37～55 |
||
|
KS-3000 |
3000 |
1800 |
55～90 |
||
|
KS-4000 |
4000 |
2400 |
75～110 |
||
|
KS-5000 |
5000 |
3000 |
90～132 |
||
|
KS-6000 |
6000 |
3600 |
132～160 |
Advantages of Kneader Mixer
Suitable for high viscosity materials
Kneader mixers are ideal for handling highly viscous materials such as glue, glue, asphalt, resins, etc. Its twin helix agitator efficiently mixes and handles these viscous materials, ensuring uniformity and consistency.
Intense mixing
The double helix design of the kneader mixer enables it to provide powerful mixing. This helps to mix the ingredients together thoroughly, ensuring product quality and performance.
Uniformity
Kneader mixers are able to maintain material homogeneity throughout the mixing process. This is important for applications where material consistency is required, such as in the pharmaceutical, food and chemical industries.
High efficiency
The mixing efficiency of the kneader mixer is very high. Due to its special agitator design, it can complete the mixing process in a relatively short time, which improves production efficiency.
Suitable for multi-component formulations
Kneader mixers can be used to blend multiple materials with different compositions, making them ideal for handling complex recipes. This is useful for making specialty chemicals, pharmaceuticals and food products.
Temperature control
Some kneader mixers are equipped with heating or cooling functions that allow precise control of the temperature of the mixed material. This is important for applications where a specific process requires a specific temperature.
High durability
Kneader mixers are generally made of strong materials for high durability. They can run for a long time in harsh working environment and require less maintenance.
Security
Most kneader mixers are equipped with safety features such as guards, safety lockouts and emergency stop buttons to ensure operator safety.
Wide application fields
Kneader mixers are widely used in chemical, pharmaceutical, food processing, coatings, adhesives, rubber manufacturing, grease and lubricant industries and many other fields.
Suitable for mass production
Kneader mixers are generally used in large-scale production and can handle large batches of raw materials to meet the requirements of industrial production.
Our Best-Selling Kneader Mixer
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large enterprise scale
TRANSOCEAN® industrial horizontal kneader machine is an ideal machine for kneading, mixing, vulcanizing, and polymerizing of highly viscous elastic-plastic materials. Usually two Σ paddles are arranged side by side tangentially. One mixing paddle runs fast and the other one runs slowly, in order to generate strong shear force, so that the semi-dry or rubbery viscous materials react and are mixed quickly. The kneading machine is mainly composed of a kneading mechanism, a base, a hydraulic system, a transmission system and an electronic control system.
Sigma Kneader Mixer
TRANSOCEAN® vacuum sigma kneader mixer is an ideal equipment for mixing, kneading, crushing, stirring, vulcanizing, and re-polymerizing of highly viscous, highly elastic-plastic materials that are prone to air bubbles during processing. The kneading mixer is mainly composed of six parts: kneading mechanism, machine base, hydraulic system, transmission system, vacuum system and electronic control system.
Components of Kneader Mixer
Mixing Section: This section mainly consists of rotors, the mixing chamber, and sealing devices.
Feeding Section: It primarily includes the feeding chamber, a hopper-shaped feed inlet, and a flap door (feed door). The main function of this section is to facilitate feeding and temporary storage of materials.
Pressing Section: This section is mainly composed of the upper ram and a cylinder that drives the upper ram to move up and down. Its primary function is to apply pressure to the material, accelerating the mixing process and improving the effectiveness of the mixing.
Discharge Section: This section consists mainly of the lower ram installed beneath the mixing chamber and its locking mechanism. Its primary function is to discharge the material after mixing is complete. The lower ram can be cooled with water, and its surface that contacts the material should be overlaid with wear-resistant alloy to increase its durability.
Base: Primarily composed of the machine base, which may be divided into the main machine base and the transmission base. Its function is to support the kneader mixer by providing a platform for mounting the components of the main machine and the transmission system.
Heating and Cooling System: Mainly consists of pipes and distributors to circulate cooling water or steam through the cavities of the mixing chamber, rotors, and upper and lower rams to control the temperature of the material. Imported kneader mixers are equipped with a temperature control device that uses constant-temperature water for heating and cooling. The purpose is to control the material temperature during the mixing process according to process requirements.
Hydraulic System: Composed mainly of a dual vane oil pump, rotary cylinder, reciprocating cylinder, pipes, and an oil tank. It provides power for the discharge mechanism and is used to control the opening and closing of the lower ram and its locking mechanism.
Pneumatic System: Consists mainly of cylinders, pistons, a cylinder for the feed door, air valves, pipes, and compressed air. It supplies power for the feeding and pressing mechanisms, controlling the lifting and pressing of the upper ram as well as the opening and closing of the flap door.
Electrical Control System: Composed mainly of a control box, operating console, and various electrical instruments. It serves as the operational center for the entire machine.
Lubrication System: Consists mainly of an oil pump, oil distributor, and pipes. Its purpose is to reduce friction in various rotating parts (such as rotating shafts, bearings, and sealing rings of sealing devices) by injecting lubricating oil. This reduces friction between moving parts and extends their service life.
Kneader Mixer Workflow
Feeding:
The materials that need to be mixed and plasticized are added to the feed port of the kneader mixer. The upper ram, driven by air pressure, presses the materials into the mixing chamber.
Mixing:
The two rotors with spiral ridges and speed ratios begin to rotate in opposite directions. Within the mixing system formed by the upper and lower rams, the materials are subjected to continuously changing, repeated intense shearing and compression forces, resulting in shear deformation and vigorous kneading. Due to the spiral ridges on the rotors, the materials undergo repeated axial reciprocating motion during mixing, enhancing the stirring effect and making the mixing more intense.
Discharging:
After the mixing process is complete, the lower ram opens, and the discharge door of the kneader mixer opens to release the mixed materials. The materials processed by the kneader mixer are discharged as viscous lumps.
Applications of Kneader Mixer
In the chemical industry, kneader mixers are used for mixing and blending various chemicals and compounds. These mixers are essential for ensuring uniformity and consistency in the production of chemicals, adhesives, and other products.
Kneader mixers play a vital role in the pharmaceutical industry for mixing powders, granules, and other materials. These mixers are used in the formulation of pharmaceutical products such as tablets, capsules, and ointments. The gentle mixing action of kneader mixers helps in preventing material degradation and ensures the uniform distribution of active ingredients in pharmaceutical formulations.
In the food industry, kneader mixers are used for mixing ingredients, kneading dough, and blending food products. These mixers are essential for the production of bakery products, confectionery items, and other food products. Kneader mixers help in achieving the desired texture, consistency, and flavor in food products, making them a crucial tool for food manufacturers.
1.Free original/ electronic documents for consignee's custom clearance and picking up cargo.
2.Free professional operation instruction and guidance for the ordered equipment online.
3.Free after-sales service online within 24 working hours after receipt of customer's request.
4.Spare parts at favorable price all through the service life of our products.
5.Special service upon customers' request.
Packaging and Shipping
|
Packaging |
Wooden boxes or wooden pallets |
|
Transportation methods |
Road transport, rail transport, sea transport, air transport |
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Our Certificate
FAQ
We're well-known as one of the leading kneader mixer manufacturers and suppliers in China. Please feel free to buy high quality kneader mixer at competitive price from our factory. Contact us for customized service.Sigma Kneader Mixer, Mixer Agitator