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Sand Mill

Your Professional Sand Mill Supplier!

 

Wuxi Transocean International Trading Co., Ltd. have been devoted to the R&D, manufacturing and sales of dosing systems, industrial mixing equipment, grinding equipment, filtration equipment and packaging equipment for more than ten years. We have two professional factories in Wuxi city and Jiangyin city, specializing in the R&D and manufacturing of related products, and have established friendly and cooperative relations with many domestic supporting product manufacturers. We mainly provide production equipment, packaging equipment such as dosing systems, grinding mills, high speed dispersers, mixers, homogenizers, filters, filling machines, and upstream and downstream supporting equipment, accessories and raw materials.

 

 
Why Choose Us

Professional Certification

We have passed the SGS China Supplier Audit, and our products have obtained CE certification, ensuring compliance with international quality and safety standards.

Wide Range of Applications

Our equipment is widely used in coatings, inks, dyes, adhesives, new energy batteries, agrochemicals, household chemicals, petrochemicals, and food industries—meeting diverse industrial production needs.

Professional Team

We have an experienced and technically sound R&D team, staffed by skilled industrial workers, equipped with comprehensive processing equipment, and supported by a professional international sales and service team that provides extensive technical support and operational assistance.

High-Quality Service

We provide professional pre-sales consulting to tailor optimal solutions for our customers. We track order fulfillment progress throughout the entire process to ensure timely and efficient delivery. We offer lifetime after-sales service and guarantee a 24-hour response to customer inquiries, ensuring prompt processing of customer needs.

 

 

Specification

 

 

Model

KWS-5

KWS-15

KWS-25

KWS-50

KWS-100

Main Motor Power (KW)

7.5

11-15

22-37

45-75

90-110

Grinding chamber volume (L)

5

15

25

50

100

Output Capacity (L/H)

50-100

80-300

100-600

200-1000

300-1500

Grinding media

Φ0.2-1.6mm zirconia beads

Material feeding pump

Diaphragm pump/ rotary pump

 

Advantages of Sand Mill

 

 

Enhanced Dispersion Efficiency:
Sand mills excel in achieving efficient particle dispersion due to the intense agitation and grinding action they generate. The combination of centrifugal motion and shearing forces ensures that even the finest particles are uniformly dispersed within the liquid medium.
 

 Wide Range of Materials:
Sand mills can effectively handle a wide range of materials, be it low or high-viscosity liquids, solid particles, or abrasive substances. This versatility allows industries to process different types of feed materials without compromising performance.
 

Scalability:
Sand mills offer excellent scalability, allowing industries to scale up their production capacity based on demand. With various sizes and designs available in the market, sand mills can accommodate different production volumes, making them suitable for both small-scale and large-scale operations.
 

Low Maintenance:
Modern sand mill machines are designed to minimize downtime and reduce maintenance requirements. With advancements in materials and technology, wear-resistant components and easy-to-clean designs are now prevalent, ensuring consistent productivity and extended machine lifespan.

 

Our Best-Selling Sand Mill

 

Our Company Has More Products to Offer, Please Browse the Product Categories on the Website, If You Have Any Needs, Please Contact Us.

 
01
 

Horizontal Pin Type Bead Mill

TRANSOCEAN® KWS horizontal pin type bead mills are suitable for grinding of the particle size range from 200 microns down to less than 1 micron, which are suitable for wet grinding of particles or powders in the production of automotive paint, printing and dyeing paste, epoxy resin paint, lithium battery paste, ink, coating, color paste and alike.

 
02
 

Printing Ink Basket Mill

TRANSOCEAN® LSZ series vacuum basket mills are applicable for vacuum grinding of solids in liquids with zirconia grinding beads. The basket bead mills are widely used in batch wet grinding of printing ink, color paste, adhesive, agrochemical, and alike.

 
03
 

Horizontal Disc Type Sand Mill

TRANSOCEAN® JWS series horizontal disc type sand mills are applicable for supper fine processing of powders or granules in liquids. The mills are suitable for processing of the particle size range from 200 microns down to 5 microns or even less,which are suitable for grinding of alkyd topcoat, alkyd primer, anticorrosive paint, color paste, water-soluble fertilizer, ink, pesticide, non-mineral filler, etc.

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Sand Mill Components
 

Grinding Chamber
The heart of a sand mill is its grinding chamber, where the actual milling process occurs. This chamber is typically cylindrical and contains the grinding beads and the material to be processed. The design of the chamber varies depending on the specific application.

 

Rotor
The rotor is a central component that agitates the grinding beads. It can have various shapes, such as discs or pins, depending on the type of sand mill. The rotor's rotation creates a shearing effect, which contributes to efficient particle size reduction.

 

Grinding Beads
Grinding beads are small, spherical particles made from materials like glass, ceramic, or steel. These beads are crucial for the milling process, as they collide with the material, breaking it down into smaller particles. The choice of bead material is influenced by the desired end product and the material being processed.

 

Motor and Drive
A sand mill is powered by an electric motor, which drives the rotor's movement. The motor's power and speed can be adjusted to control the milling process and achieve the desired particle size.

 

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Basic Principles of Sand Mill

The main motor drives the main shaft to rotate at high speed through a V-belt. A special structured disperser on the conical rotor connected to the main shaft drives the grinding media to move at high speed, generating strong impact, friction, and shearing forces to fully crush and disperse the material.

 

 

Applications of Sand Mill

 

 

Cosmetics Industry:

In the cosmetics industry, achieving a fine particle size is crucial for products like foundations, face powders, and lipsticks. Sand mills provide an efficient way to grind and disperse pigments, allowing for better color development and a smooth, uniform application. By utilizing sand mills, cosmetics industries can achieve consistent and high-quality products to meet consumer demands.

Pharmaceutical Industry:

Pharmaceutical companies are often tasked with producing medications as suspensions, powders, or other formulations. Sand mill machines can effectively micronize and disperse active pharmaceutical ingredients (APIs), ensuring uniform distribution throughout the formulation. This improves drug dissolution rates, bioavailability, and ultimately, the therapeutic efficacy of the medication.

Paints and Coatings Industry:

To produce high-quality paints and coatings, achieving a homogenous particle size is crucial. Sand mills are widely used in this industry due to their ability to disperse pigments, enhance color development, and ensure a smooth and consistent finish. Sand mill machines can handle a wide range of pigments, including organic, inorganic, and metallic particles, making them indispensable within the paint and coatings industry.

 

Sand Mill Operation Precautions 

Turn on the main power switch.

Pulse the main motor to ensure normal load.

Adjust the water speed.

tart the feed pump until the pressure gauge indicates material flow.

Start the main motor, making sure there are no abnormalities.

Adjust the oil-water separator lubricating oil drop rate to maintain a rate of approximately one drop per hour.

Connect a hose to the material barrel outlet and the feed pump inlet, and open the material barrel outlet valve. Note: The shorter the hose between the material barrel and the feed pump, the better. Open the water supply valve and air supply valve.

Adjust the pump speed (changes in the diaphragm pump feed rate can be achieved through the diaphragm pump pressure adjustment component).

After the machine operates stably, check the material quality and make any necessary adjustments.

 

 

 

Our Services

1.Free original/ electronic documents for consignee's custom clearance and picking up cargo.
2.Free professional operation instruction and guidance for the ordered equipment online.
3.Free after-sales service online within 24 working hours after receipt of customer's request.
4.Spare parts at favorable price all through the service life of our products.
5.Special service upon customers' request.

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Packaging and Shipping

 

 

Packaging

Wooden boxes or wooden pallets

Transportation methods

Road transport, rail transport, sea transport, air transport

 

 

Video

 

 

 

 

Our Certificate

 

 

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FAQ

 

 

Q: What is the use of sand mill?

A:The sand mill is mainly composed of the body, the grinding cylinder, the sand grinding disc (lever), the grinding medium, the motor, and the feeding pump. The sand mill is widely used in coatings, dyes, paints, inks, medicine, magnetic powder, ferrite, photosensitive film, pesticides, papermaking, cosmetics, etc.

Q:How do sand mills work?

A: Sand mills operate on the principle of high-speed agitation and friction. As the rotor rotates, it agitates the grinding beads within the chamber, causing them to collide with the material. This action breaks down the particles and disperses them evenly throughout the liquid medium, resulting in a homogenous product.

Q:Can I use sand mills for pharmaceutical applications?

A: Certainly! Sand mills are commonly used in the pharmaceutical industry to produce finely dispersed suspensions and pharmaceutical formulations.

Q: What safety precautions should I take when operating a sand mill?

A: Safety is paramount when working with industrial equipment. Always follow the manufacturer's guidelines, wear appropriate protective gear, and ensure proper ventilation in the working area.

Q: Can sand mills be used for small-scale production?

A: Yes, sand mills come in various sizes, and there are models suitable for small-scale production as well as large-scale industrial applications. Choose a sand mill size that matches your production requirements.

We're well-known as one of the leading sand mill manufacturers and suppliers in China. Please feel free to buy high quality sand mill at competitive price from our factory. Contact us for customized service.Sand Mill, Horizontal Pin Type Bead Mill, Dispersing Grinding Mill