What should be paid attention to in the maintenance of Biaxial High Speed ​​Disperser?

1. Daily cleaning
1. External cleaning
After each use, the external surface of the equipment should be cleaned in time. Use a clean rag to wipe the equipment shell to remove dust, stains and possible splashed material residues. This not only maintains the neat appearance of the equipment, but also prevents dust and other impurities from entering the interior of the equipment and affecting the normal operation of the equipment.
2. Internal cleaning
Cleaning of stirring parts: The stirring parts on the biaxial shaft, such as the dispersion disc and the paddle, are the parts that directly contact the material and are prone to residual materials after use. They need to be disassembled and cleaned with a suitable cleaning agent. For some sticky material residues, you can soak them in warm water for a period of time before cleaning. After cleaning, make sure that the stirring parts are dry to prevent rust.
Container cleaning: There will also be residual materials in the container of the disperser. The materials in the container should be thoroughly discharged and then rinsed with clean water or a special cleaning agent. If there is difficult-to-remove dirt in the container, you can use a soft brush to gently scrub it. After cleaning, check whether there are signs of scratches or corrosion inside the container. If there are any problems, they should be dealt with in time.
2. Lubrication system maintenance
1. Regularly check the amount of lubricating oil
The bearings, gears and other parts of the Biaxial High Speed ​​Disperser require good lubrication. The oil level of the lubricating oil should be checked regularly to ensure that the oil level is within the specified range. If the oil level is too low, it may cause increased wear of the parts and affect the service life of the equipment.
2. Replace the lubricating oil
Replace the lubricating oil regularly according to the frequency of use and working environment of the equipment. Generally speaking, it is more appropriate to replace the lubricating oil every 3-6 months. When replacing the lubricating oil, the old oil should be completely drained, and then new lubricating oil that meets the requirements of the equipment should be added. At the same time, pay attention to the model and specifications of the lubricating oil. Different equipment may require different types of lubricating oil.
3. Lubricating parts inspection
When adding or replacing lubricating oil, check the working status of the lubricating parts by the way. Check whether the bearing has abnormal wear, looseness or noise, and whether the tooth surface of the gear is worn or damaged. If problems are found, the damaged parts should be replaced in time to ensure the normal operation of the equipment.
3. Mechanical parts inspection
1. Shaft and stirring parts inspection
Regularly check the straightness and concentricity of the dual shafts. If the shaft is bent or not concentric, the stirring parts will be unstable and vibrate, which will affect the dispersion and mixing effects and may accelerate the damage of the equipment. At the same time, check whether the connection between the stirring parts and the shaft is firm, such as whether the dispersion disc and the paddle are loose. If so, tighten them in time.
2. Seal inspection
The seals of the equipment are essential to prevent material leakage and protect the internal environment of the equipment. Check whether the seals have signs of wear, aging or leakage. If material leakage is found at the seal, the seals should be replaced in time. Common seals such as mechanical seals and packing seals need to be maintained and replaced accordingly according to their characteristics.
3. Fastener inspection
Check whether the fasteners such as screws, nuts, and bolts on the equipment are loose. Since the equipment will vibrate during operation, the fasteners may become loose. Use tools regularly to check and tighten the fasteners of various parts, especially the fasteners of the stirring shaft, motor seat and other parts.
IV. Electrical system maintenance
1. Line inspection
Regularly check the electrical circuits of the equipment to check whether the wires are damaged, aged or the joints are loose. If the wire is found to be damaged, it should be replaced or repaired in time; if the joint is loose, it should be reconnected and ensure good contact to prevent safety problems such as short circuit or leakage.
2. Motor maintenance
The motor is the power source of the Biaxial High Speed ​​Disperser, so pay attention to the maintenance of the motor. Keep the surface of the motor clean, and regularly clean the cooling fan and vents of the motor to ensure good heat dissipation of the motor. At the same time, check whether the operating current and voltage of the motor are normal. If the current or voltage is abnormal, the cause should be found and solved in time. It may be an internal fault of the motor or a problem with the power supply system.
V. Regular and comprehensive inspection
1. Performance test
Perform a comprehensive performance test on the equipment every once in a while (such as one year). Check whether the dispersion and mixing effects of the equipment meet the requirements, which can be evaluated by testing the treated materials. If the performance is found to be degraded, the cause should be found, which may be caused by wear of the stirring parts, insufficient motor power, etc.
2. Parts replacement
According to the results of regular inspections, replace the severely worn or damaged parts in time. In addition to the bearings, seals and other parts mentioned above, some electrical components and sensors that may have problems are also included. Timely replacement of parts can prevent small problems from developing into major failures and extend the service life of the equipment.