Vacuum Emulsifying Homogenizer
Product Details
Introduction
TRANSOCEAN® RJZ series vacuum emulsifying homogenizer is composed of a set concentric contra mixing unit (impellers on the central shaft and wall scraper and frame type mixer with PTFE scrapers around the central shaft) and a rotor stator mixer. The contra mixing unit can be installed either on a rack lifted/lowered hydraulically or on a fixed platform. The rotor stator mixer can be installed either on top of the liftable rack coaxially with the hollow shaft of the impeller or beneath the bottom of the mixing tank. Raw materials are prepared in the water phase material preparation tank and oil phase material preparation tank by a high speed disperser and then be sucked into the mixing tank by the negative pressure created by the vacuum equipment. Materials in the mixing tank are pressed downwards by the impellers towards the rotor stator mixer for shear, emulsifying and homogenizing. The vacuum equipment will form vacuum in the mixing tank simultaneously while mixing. A rotary pump is available as an option for the circulation of the material between the bottom and the top of the mixing tank. Finished products can be pumped out from the bottom or discharged after the mixing tank is dumped by more than 90 degrees.
Technical specifications
●Working capacity: 5L ~ 3000L
●Suitable for processing of a variety of fluids or pastes with a viscosity 10,000~100,000cps
●Expected fineness of products: 2μm
Applications
TRANSOCEAN® RJZ series vacuum emulsifying homogenizers are applicable for production of creams, emulsions, gels, shower gels, mascara, gel, glycerins lotions, balms, shampoos, wax, toothpaste, ointments, dental composites, colloids, silicone oil, leather oil, emulsion explosives, chocolate, condensed milk, yogurt, syrup, concentrated fruit juice, jam, ice cream, yeast slurry, meat slurry, jelly, sizing agent, defoaming agent, etc..
Features
●RJZ series vacuum emulsifying homogenizers integrate functions of mixing, dispersion, shearing, homogenization and emulsification.
●Quality mechanical seals are adopted on the end of the mixing shafts.
●Max. -0.95bar vacuum can be available with the vacuum equipment.
●Running speed of all the mixers in the mixing tank are regulated by inverters.
●All material contact parts are made of SS304 or SS316L.
●Finish of interior and exterior of the mixing tank: 300U polish
●Materials adhering to the wall of the mixing tank are swept by the PTFE scrapers on the frame mixer.
●Heat exchange jacket and insulation jacket are supplied outside the mixing tank.
●Designed and manufactured in accordance with sanitary standards
●Easy to clean
Advantages
1. Higher stability: Emulsions prepared using the Vacuum Emulsifying Homogenizer are more stable, reducing the likelihood of separation over time.
2. Smaller particle size: The homogenization process reduces the droplet size of the oil phase, making the product smoother and more textured.
3. Faster production: The combination of high shear mixing and vacuum operation reduces processing time and improves overall production efficiency.
4. Higher product quality: Uniform dispersion and lower air content improve the appearance, feel and efficacy of the final product.
Maintenance and care
1. Keep clean: Clean the area around the machine regularly to ensure there is no sewage, materials and waste.
2. Check parts: Check the lubrication of all moving parts and gears regularly to ensure the normal operation of vacuum valves and pressure gauges.
3. Clean the emulsification tank: Clean the emulsification tank thoroughly before and after use to ensure it is clean and disinfected.
4. Avoid overloading: Avoid using the machine under overload to avoid shortening the life of the machine.
5. Regular test run: When it has not been used for a long time, perform test runs regularly to ensure that the machine is in the best condition.
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