How to use gravimetric filling machine
1. Product model and name
1.1 Product model: SG-01-5, SG-01-10, SG-01-20, SG01-30
1.2 Product name: Semi-automatic gravimetric filling machine
2. Application, characteristics and main parameters
2.1 Application: SG series semi-automatic gravimetric filling machines are applicable for quantitative packing of various liquids in open containers.
2.2 Characteristics: The filling machines are program-controlled, intelligent product integrating machine, electricity, and gas, with the following characteristics.
2.2.1 Excellent weighing error: static error ≤0.13%, dynamic error ≤0.2%.
2.2.2 It can be connected to the computer in the central control room (user selection) to realize modern management.
2.2.3 Out-of-tolerance alarm function, upper tolerance and lower tolerance can be set separately.
2.2.4 Twenty formulas can be stored to facilitate the filling of materials of different ranges.
2.2.5 Quantity of batch setting
2.2.6 Wide voltage design
2.2.7 Jog feed function is available.
2.2.8 Password is available to protect the weighing instrument setting, which can be modified
2.2.9 Flexible and convenient installation, small footprint.
3. Main structure and working principle
3.1 Composition:
Filling unit, working platform and capping unit
3.1.1 Main structure and working principle
Dosing mode: gravimetric filling
The feeding and filling system consists of a solenoid valve, a cylinder, and a filling and feeding control valve. The flow rate at the filling nozzle is controlled by the control valve to ensure the filling accuracy.
Weighing system: It consists of controller M04, load cell and weighing platform A8.
Feeding method: continuous and stable feeding by a feeding pump or pressurized feeding device (prepared by user).
Type of container: standard open container
※ Note: The weighing platform is not allowed to be subjected to additional external forces during use.
3.1.2 Workbench: Unpowered raceway or flat workbench (customized)
3.2 Preparation
When the filling machine is in the working place check the air source, power supply and material feed pump/butterfly valve at the outlet of the material silo are ready.
Guide for quick setting of the weighing controller:
Pls look at the screen of the weighing controller!
Only to set 1, 2, 3, 7 and 8.
Take 800g filling process for example.
1. In the state of Stop, press 0 in the keyboard area to enter the user parameter setting interface, the default operation password is "000000"
2. Press 5 to enter the recipe list, and the recipe number can be modified, stored and recalled. Max. 20 recipes can be stored.
After selecting a recipe, conduct the following settings.
3. Press 9 to enter the recipe parameter setting interface
4. At first check the tare of the container with an electric scale (Suppose 100g) and press Zero1 to zero the weight of the weighing platform.
5. Set 1 at 0.8
6. Set 2 at 0.05 (Can be modified after pilot filling.)
7. Set 7 at 0.1
8. Set 8 at 0.05 (±0.05kg)
9. Conduct a pilot filling and check the actual filling quantity.
Suppose the actual weight: 0.805, 0.806, 0.804
10. Set 3 at 0.05 and try filling again until the tolerance is acceptable.
11. Press Enter to store this recipe.
3.3 Operation
3.3.1 Turn on power switch (keep the “Emergency” button pressed down until the container positioner is in place). In the stopped state check the tare has been peeled. If the tare has not been peeled, press zero on the weighing controller to reset it and then turn the knob to Start.
3.3.2 Put the empty container to the weighing platform, adjust the container positioner to align the container mouth with the filling nozzle, release the “Emergency” button to start automatic filling (Automatic filling mode is default, which can also be shifted to manual filling mode with the weighing indicator if necessary.). If the container weight is within the set range, the filling nozzle and feed control valve will work to conduct automatic filling.
3.3.3 When the actual weight of the material in the container arrives at the lead of fast filling (set in M04 controller) the fast feeding valve will be closed to conduct slow filling.
3.3.4 When the actual weight of the material in the container arrives at the target value of the working point (M04 controller setting) the filling nozzle will be closed automatically.
3.3.5 If an out-of-tolerance happens, press Manual filling button to complement the material. Transfer the container to the capping station after filling.
3.3.6 Turn the handwheel to adapt the capping unit to the container. Place the cap onto the mouth of the containers and press the Capping button to seal the bucket.
For more about TRANSOCEAN® gravimetric filling machines please visit
www.mixerbeadmill.com!
You can also get into contact with us at
Email: arthur@wuxitransocean.com
WhatsApp: +8613915289911 WeChat: Arthur-YAO-CN
